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Model VS800 INTRUDER 800. First of all I replaced the front pilot jet with the next size up, the front cylinder had a horrible cold ping when I first got the bike and this helped alot. The wheelbase was 1560 mm / 61.4 in long. It could be something as simple as a failing plug or even an incorrect plug gap. Suzuki Intruder VS700 VS800 1996 Service Repair Manual Suzuki Intruder VS700 VS800 1996 Workshop Service Repair Manual Download This is the COMPLETE official full factory service repair manual for the Suzuki Intruder VS700 VS800 1996. I am really beginning to not like my 2002 VL800. I shut off the engine. . I plan to increase one jet size in both carbs, then rebalance. The VS800 engine (virtually the same) calls for .003" to .006" tappet clearance, which is hard to feel by trying to move them. Some of the Suzuki bikes had a small filter in the fuel inlet pipe to the carb. I start the bike with TPS on, one cyl working, no check light. Tools Jeffrey's Auto . THIS IS A PART FROM A 01 Suzuki Intruder VS800. A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Save One of the aspects that most attracts at cruisers in general and at the S50 in particular is how the bike is build around the V-twin engine which gives the tone to the . When she tried the bike it didnt run well. Read about the experiences consumers and owners have had with Suzuki Intruder 800 motorcycles and view their reviews and ratings on various aspects of them. COMMON SUZUKI SEARCHES: GAUGES AND INSTRUMENTS 2.1 . Used engines can generally be purchased in the $700-900 range. Our motorcycle's and parts are hand selected to bring you the highest quality for the lowest price. Subscribe to posts. Performance. Suzuki fixed it under warrantee. Otherwise check the petcock (fuel valve), if it has a prime function, run it on prime. The problem could be the fuse, the wiring from the fuse box to the run switch, or in the switch. $349.00 Clear Save. A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder. Suzuki VS800 Intruder 1994, Standard Spark Plug by NGK®. 1. Are the two engines the same, or what would need to be done to put in the new motor. when the plug wire is removed and it does not change the running of the unit that much that indicates the rear cylinder is not working at a 100%. This is why you remain in the best website to look the incredible book to have. This is a sweet running, like new, fairly . The exhaust from the front cylinder is cold. . The bike weighed just 201 kg / 443 lbs. Will need clutch master cylinder. also check your intake carb to head boot, maybe a tear in that is allowing excessive air in. Fri May 30, 2014 8:41 pm . Issues with my Suzuki Intruder VS800 GL (By Anthony G., 2014-02-25) Color? Started to check the spark plug on the front can, no . . Overall quality. Step 1. If only one pipe has "blued" it would seem as if you have a firing problem in one pot. New mom selling 2001 Suzuki VS800 Intruder Motorcycle with just over 4,400 miles!! I have never owned a bike or chopper that has had more problems that I cannot diagnose. No. I don't know what to think or do. I commute 35 miles one way from the mountains into downtown Denver each day. A couple things have helped. You should check your ignition system to the rear cylinder. 2,699 1993 Suzuki Intruder 1400 for sale in Wauconda, IL. . THIS IS A PART FROM A 01 Suzuki Intruder VS800. . runs on one cylinder (By wymanhartley, 2011-04-19) fork seals (By spanky, 2011-04-08) . Suzuki VS800. if it runs better on choke, that means you have too much air and need either: 1. more fuel (bigger jets) 2. less air (choke it) i dont have a big bore kit, but i would image a big bore kit would require bigger jets, not stock like your OP states. New windshield (Memphis screen, $400 included. New mom selling 2001 Suzuki VS800 Intruder Motorcycle with just over 4,400 miles!! Clear Save. Always try a respective leaner or richer pilot if the fuel mixture screw's best setting is on either side of the one-half or two and one-half turn adjustment range. 1 Answer Sudeep Chatterjee Master 3,267 Answers Check the distributor contact points. Tighten the seat bolts to 7.6 foot-pounds. Search: Suzuki Intruder. Suzuki VS800 reviews. Secondly, and probably most importantly, adjust your idle mixture. and keep your bike running tomorrow. I am blowing. The passenger sits slightly higher than the pilot, and a passenger backrest ("sissy bar") comes as a standard option. I run low octane in my '03 vol without any noticable problems. I can get a 2001 Volusia with a bad engine for about $800 and I found a VS800 engine for $400. 1993 Suzuki VS800 Intruder, bike is very clean, tires have less than 200o miles on them, always serviced with synthetics, Seats recently upholstered, Vance and Hines pipes, Jardine forward foot controls, Arlen Ness headlight, new battery just installed, oil changed 500 miles ago, clutch slave cylinder just replaced, bike has been used very little in the last 2 years, very nice clean bike. Reach: 0.750". 9 years ago A 20-25% difference in fuel economy is pretty big, and I'm a not a big dude (160lb) with only saddlebags on my bike (no windscreen). The front suspension was a Telescopic fork, coil spring, oil damped while the rear was equipped with a Swingarm, oil damped, 5-way adjustable spring preload. geebo.com. Posted by manmclarkon Please advise. Make and model Clear. Vz800 -97 only runs on one cylinder possible broken wire. The problem IS that the pilot/idle low speed jet in the carb is clogged up. Gap Type: Pre-gapped. Go through it thoroughly and it will be a reliable motorcycle again. Issues with my Suzuki Intruder VS800 GL (By Anthony G., 2014-02-25) 1995 vs800 owner . Is a 450 pound bike enough? Location: 44º W. Any gas in the crankcase is the fault of leaking float needles or stuck floats. The wheelbase was 1560 mm / 61.4 in long. Give our sales team a call today - or fill out the contact form below. Sold by sawyer79 in Arthur. Suzuki VS800 Intruder 1994, Premium Powersport Spark Plug by E3®. Issues with my Suzuki Intruder VS800 GL (By Anthony G., 2014-02-25) Color? Only show this user. Reliability. It has never been down and is in excellent condition. 96 Suzuki VS 800 GL Intruder motorcycle discussion forum with questions, answers and comments . retro look and passenger backrest, it's a wonder that Suzuki stopped making the VS800. If tappets are the problem, it is certainly cheaper than any of the other issues and, unless the parts are rattling around in there, there is essentially no real damage, so let's hope that is it. I followed the usual advice and did the following things: - Check all wiring. Air filter is clean, gas is fresh, carb linkage is free and lubricated Posted by leonmcgovern on Feb 04, 2011 Want Answer 0 Let it sit overnight. I unplug the TPS. It works very well as a commuter bike about 15 miles each way. 2003 Suzuki Intruder VS800. 2,699. Our motorcycle's and parts are hand selected to bring you the highest quality for the lowest price. There is no knocking or uncommon sounds. A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder. . 1991 suzuki: 125 motorcycle..cylinder..start right..it quits running my 1991 suzuki gns 125 motorcycle won't start and it seems like it isn't getting any gas, but when I spray starter fluid directly into the cylinder it will start right up and run on the starter fluid … ALL STYLES COVERED. During its run, which was between '92 . 2008 Suzuki Boulevard S50 VS800 : 1999 Suzuki GSX-R750 : 2008 DR-Z400S : 2004 Suzuki VZ1600 Marauder : . I managed to start it up again but it was running only on one cylinder. Vz800 -97 only runs on one cylinder possible broken wire. The engine and other mechanics is very accessible compared to modern 4 cylinder bikes. Posted Over 1 Month. VS800 Intruder :Experience a true cruiser , a factory chopper that is great for every one that wants to get in the wind.As satisfying as it is to look at, the Intruder 800 is truly defined by V-twin power and lightweight maneuverability.A liquid-cooled, 45-degree V-twin engine delivers strong, torquey performance. Year 2001. Question about 2002 Suzuki VS 800 Intruder 1 Answer Was running fine. Whether you have a Suzuki VS800 Intruder sitting in your garage from way back when or are lucky enough to have stumbled across a used one for a decent price, you need a go-to source for Suzuki VS800 aftermarket mods. no chains, belts. Clear Save. Push the fuel hose onto the fuel valve at the bottom of the tank, then lower the tank onto the motorcycle's frame. . running above idle and/or oil pressure gauge does not work. After one minute the back cyl starts to kick occasionally, after two minutes the engine run with two cylinders so drive about 10 minutes. Just as satisfying is the deep rumble from the reverse taper mufflers, available with each crack of the throttle. Note: the 90's had a fuel petcock problem that caused the bottom-end to flood and could bend a rod; there is a recall. There are faster bikes but overall I give this one a 5-star. I run my idle mixture screws at around 1-3/4 - 1-7/8 turns out in the summer. Revised 2719 Off Of 1987 Vs700. Hi, I just bought a 93 Suzuki intruder vs800 and I think it only runs on one cylinder because while the pipe coming from one of the cylinders gets hotter sooner and clearly releases burned gases, the other one just blows room temp air. 2012, 5:29 PM by Chris Franklin Ace hardware M6x20. Claimed horsepower was 50.02 HP (37.3 KW) @ 6500 RPM. Check engine light came on. Find everything you need, when you need it. New fog lights . Also check the fuse for this cylinders current supply, it might have blown......sodeep Posted on Jun 23, 2009 '05 Vulcan 1600 Classic. I got myself the service guide and started going through . Rockledge, PA. Suzuki Vs700 Intruder Vs 700 Main Frame Bare Chassis Assembly 86 87 1986 1987 . Tried high octane for a few tanks but I didn't notice any increase in performance or milage. 6,877. B12 is a much better cleaner than SeaFoam. Gap: 0.036". I can get a 2001 Volusia with a bad engine for about $800 and I found a VS800 engine for $400. 2009 Suzuki Boulevard S50. Reliability. Yamaha YZF-R1 1998-2003 Penton Staff 2000-05-24 Yamaha YZF-R1 . Only show this user. I have not rode the bike for 5-6 days and when I got on this morning to take her out. Performance. . Wauconda, IL. Category -. Tap the exhaust pipe free with a rubber mallet when . Problem, if there is a problem, is on the freeway. I run my idle mixture screws at around 1-3/4 - 1-7/8 turns out in the summer. a stock bike. . Started to check the spark plug on the front can, no . 5 years. Photos Overview Suzuki VS 800GL Intruder I took the Intruder 800 for a ride to Cook Forest, PA. (I was living in Erie, PA at the time--so this was a 100-ish mile ride.) $25.85. The bike comes with the old motor, but it seized up and is now torn . I took the inspection covers off and could see the valves and rocker arms are functioning. When she tried the bike it didnt run well. Contents of this Suzuki Intruder & Boulevard VS800 (VS 800) Service and Repair Manual: This instant eBook contains fully detailed step-by-step repair procedures with hundreds of high quality photos and illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure. Cylinder arrangement V-twin Bore & Stroke 83,0 x 74,4 mm Displacement 805 cm³ (49,12 cu in) Compression ratio 10.0:1 Valve train Chain driven SOHC, 4 valves per cylinder Max. I've had this bike for a few years now was down one cylinder due to carbs needing rebuilt, did everything to it that a 20 year old bike needs, went over everything . CANISTER (MODEL K5 E33) CYLINDER HEAD (FRONT) CYLINDER HEAD (REAR) OIL PUMP - FUEL PUMP; Oil Filters posted Jun 11, 2012, 2:46 . some of the VS800's have the handle bar switch wire harnesses that run internally thru the handle bars and are prone to all sorts of problems at the point where the harnesses exit the handle bars. Suzuki Intruder VS700 VS800 1992 service manual provides step-by-step instructions based on the complete disassembly of the machine. . But the tank capacity should have been a gallon or so more. Fri May 30, 2014 8:41 pm . Rockledge, PA. 1993 Suzuki VS800 Intruder, bike is very clean, tires have less than 200o miles on them, always serviced with synthetics, Seats recently upholstered, Vance and Hines pipes, Jardine forward foot controls, Arlen Ness headlight, new battery just installed, oil changed 500 miles ago, clutch slave cylinder just replaced, bike has been used very little in the last 2 years, very nice clean bike. $10.00. AS SHOWN OFF A RUNNING 2006 SUZUKI BOULEVARD 800 MOTORCYCLE. Carburetor Repair Kit for DR350 Goose350 Single Cylinder Engin Mikuni BST40 Carb. The Suzuki VS800 Intruder was a four-stroke, liquid cooled, 45 degree V-twin, SOHC, 8-valves, TSCC Cruiser motorcycle produced by Suzuki between 1992 and 2003. Electrode Tip Material: Nickel. One cyl working, i go for a ride. Rick ☕ '68-7? The Suzuki manual recommends 86 octane. The VS800GL Intruder was fitted with a 12 Liters / 3.2 US gal / 2.6 Imp gal fuel tank. Clear Paper. The exhaust from the front cylinder is cold. #8 Erwin P , Apr 10, 2020 #9 Make and model Clear. Got the same problem with 15% mix here in Arizona. NGK® Standard Spark Plug. Turn the engine off and confirm the fuel is still leaking from the exhaust. Reply. 1993 Suzuki Intruder 1400 VS1400GL New Front Tire . 2001 Suzuki VS800 INTRUDER 800, Used 2001 SUZUKI INTRUDER 800 Motorcycle owned by our Decatur store and located in BLOOMINGTON. It's not suited for long trips though. Plug in the speedometer harness, then snugly tighten the speedometer housing bolts. Factory saddlebags, service manual. Even if the fuel mixture screw is set at 2-1/2 turns out, the bike might not run as well with the next size richer pilot. Will need clutch master . . 0.0. . 1991 - Suzuki alter the DR800S, altering the fuel tank design and lowering capacity from 29 . I've had this bike for a few years now was down one cylinder due to carbs needing rebuilt, did everything to it that a 20 year old bike needs, went over everything . If you see a plastic ring on the inside of the fuel inlet pipe, pull it out. They might have worn out. Gap: 0.036". she decided to only run on one cylinder (front). Join millions of people using Oodle to find unique used motorcycles, used roadbikes, used dirt bikes, scooters, and mopeds for sale. It has never . 1993 Suzuki Intruder 1400 for sale in Wauconda, IL. Had issues with the clutch staying open when the bike got to operating temp. Suzuki Vs700 Intruder Vs 700 Main Frame Bare Chassis Assembly 86 87 1986 1987 . master cylinder housing screws 60-80 in-lbs 6.8-9.0 Nm Lower and upper handlebar switch housing TORX screws 35-45 in-lbs THIS IS SOLD 100% AS SHOWN AND AS LISTED. The fifteen . Hi, Maybe some of the mechanics here can help me: After the winter break my Suzuki Intruder 800 sputtered a lot and backfired. Just takes away the fuss and mess with the chains. (By Lake Delta, 2012-03-17) RE: Color? Running Tire PSI : 37 40. . Run it long enough that both cylinders start working. The rear carb has a greater air supply, runs leaner and tends to backfire more. Contents 1 History 2 Engine 3 Drive Secondly, and probably most importantly, adjust your idle mixture. Make Suzuki. Are the two engines the same, or what would need to be done to put in the new motor. Write a review. There is spark and the plug is good. Suzuki VS800. (By Lake Delta, 2012-03-17) RE: Color? It used the same engine as the VS800 Intruder only with a vacuum operated fuel pump instead of the Intruderâ s electric one. The shaft drive has no noticeable maleffects on handling. Works well in traffic, and is reliable and petrol bills are low. . Might need to repeat that process for one or two more days. Suzuki Intruder 800 Engine and Transmission Technical Data: Engine type - Number of cylinders: V2, four-stroke : Engine details - Fuel system: Carburettor : Engine size - Displacement - Engine capacity: 805.00 ccm (49.12 cubic inches) Bore x Stroke: 83.0 x 74.4 mm (3.3 x 2.9 inches) Compression Ratio: 10.0:1 : Number of valves per cylinder: 4 Suzuki VS800 reviews. 1. power 55 hp (41 kW)/ 7,500 rpm Gas comes out of the exhaust. Seat Type: Gasket Seat. With the engine running look for a fuel leak or signs of raw gasoline smell outside of the engine. $13.68. Year Clear. Tools. 0.0. thanks '03 Volusia ( '07 to '10) Save. Use a socket wrench or Crescent wrench to disconnect the exhaust from the cylinder exhaust stub or manifold. My first one had that and threw a rod through the cases. runs on one cylinder (By wymanhartley, 2011-04-19) Forward Controls (By G. Mackenzie, . Blessed Is The Man That Maketh The Lord His Trust! On the street, although it is heavy to handle, once you are riding, it is very slim and responsive and can be ridden crisply on crowded streets. A couple things have helped. Now one cylinder is running real rough (with backfires) and exhaust has raw gas smell. According to Suzuki, the big Intruder pumps out a whopping 88.2 pounds/ feet at 3000 rpm, and that's a figure the seat of your pants will corroborate. Also, though I am going 75mph, I'm not doing much starting and stopping. # mpn4658620803. Good luck. runs on one cylinder (By wymanhartley, 2011-04-19) Forward Controls (By G. Mackenzie, . Intermittant cut out, horrible backfiring and dying at intersections, bumps or slow turns: 1992 SUZUKI 650 CYLINDER HEAD 4 SUZUKI 650 FRAME 1985 suzuki 700 gas tank 1986 SUZUKI 700 CDI IGNITER . . Year. Runs and looks good. In full-throttle top-gear roll-ons from 45-75 mph, the 1400 Intruder chugs away from both the Shadow and Virago. Check the simple things first, then you can start looking at the expensive bits. This happened while I was riding the bike. Year Clear. New Carburetor Carb Rebuild Kit For Suzuki VS800 VZ800 VS1400 18-5106 18-5107. Or better yet, part out the bike and buy a good used one- entire running Vs800 can be bough in really nice shape in the $1500-2000 range. Year. The insides can damage and cause fuel delivery issues. 96 Suzuki VS 800 GL Intruder motorcycle discussion forum with questions, answers and comments . Start the bike. Jul 20, 2009. Ambient Air Temperature Gauge . The VS800GL Intruder was fitted with a 12 Liters / 3.2 US gal / 2.6 Imp gal fuel tank. As mentioned above, you MUST treat the machine as if no maintenance has ever been done, and that any that was done was done incorrectly. With Resistor. 1983 SUZUKI GR650 2 PISTON RODS COMBO OR AN ENGINE RUNNING OR NOT 1980 Suzuki GS 1100 E STATOR COVER 1,200. Intruder wont stay running after riding for about 2km (By Brenda, 2007-09-11) gas leak (By Tony S., . Runs and looks good. Don't believe everything that you think. Twin Power ignition leads are 8.65 mm thick, with 500 OHMs/Ft. I usually need to run it slightly choked, even after the dealer balanced the carbs. First of all I replaced the front pilot jet with the next size up, the front cylinder had a horrible cold ping when I first got the bike and this helped alot. Reinstall the frame covers and seats. Did a 300 mile trip once, and had to rest every hour in the end. Suzuki VS800 Intruder 2004, Standard Spark Plug by NGK®. The bike comes with the old motor, but it seized up and is now torn . Share. Jeffrey's Auto World . Clear Save. Replace the curved arm and the central spindle contact point and see if the sparks are coming or not. of resistance The core of these leads are made with Kevlar™, reinforced by fiberglass strands for additional strength. One more thing. - Took the carbs apart and cleaned them. 2009 Suzuki VS800 Boulevard S50 800. - Replaced spark plugs. I've had about 25 bikes and this one is near the top. Suzuki VS800 Intruder: history, specifications, images, videos. Your rear will be sore and your back will suffer as well. Overall quality. 0.0. The bike weighed just 201 kg / 443 lbs. It could reach a top speed of 99 mph (160 km/h). Give it a good run city/highway careful in 1st, try not to slip, go easy and see if doesn't come back or another trick I heard of was to over fill the oil to flood the clutch plates a few days then drain oil to correct level and try. Intruders come with a chopper style seat. Road torque is the 1400's preserve. With my mate who is very good in fixing bikes we found that there was no spark on the rear cylinder. Not From Wreck. 1996 Suzuki VS800 Intruder Boulevard S50, Affordable ride!! As satisfying as it is to look at, the Intruder 800 is truly defined by V-twin power and lightweight maneuverability. HELP!! When it starts running better, fill up the tank. Engine -. Max torque was 45.73 ft/lbs (62.0 Nm) @ 4000 RPM. Replaced the master cylinder and the line, and rebuilt the slave cylinder because the fluid would turn black after running for a minute or so due to bad seals Be the first to answer Jul 25, 2015 • 2001 Suzuki VS 800 Intruder But, you still need to try it in order to rule it out. Will need clutch master cylinder. 0.0. not that it can not happen but ignition coil rarely fail in powersports units. Manual. A liquid-cooled, 45-degree V-twin engine delivers strong, torquey performance. Write a review. Using this Suzuki Intruder VS700 VS800 1992 repair manual is an inexpensive way to keep you vehicle working properly. 3. Free shipping Free shipping Free shipping. . Screw the tank bolt snugly into place. Hundreds of pages allow you to print it out in its entirety or just the pages you need!! the front cylinder is doing all of the work as the motor dies when spark is taken away from it by removing the plug wire from the spark plug. This is a common compromise when using stock main jets and needles Suzuki VS800 Intruder Replacement Oil Filters In Europe, the Intruder name remains in use on certain models See 4 results for Suzuki intruder 125 for sale at the best prices, with the cheapest ad starting from £2,000 Claimed horsepowerwas 54 Claimed horsepowerwas 54. 0.0. As this Suzuki Intruder Vs800 Repare Manual, it ends in the works inborn one of the favored ebook Suzuki Intruder Vs800 Repare Manual collections that we have. The engine jumps up to 779cc - to date, the largest-capacity single ever made for a production bike. Find a used engine and swap it out. Bike clutches will sometimes slip after long storage because the plates go dry and can glaze over a bit. If you need a replacement for your damaged spark plug, this is. Overall, the main difference between my old Marauder and the Intruder 800 is in the styling. 1995 suzuki intruder 800 is not running on the front cylinder. Find 2001 to 2014 Suzuki Vs800s for Sale on Oodle Classifieds. #3. 0.0. . Jul 20, 2009. - Replaced the battery. Don't miss what's happening in your neighborhood.
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